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Cell-2020 for Fridge4
V.Zavjalov, 2020-2021
Outer cell
A cylinder made of glass reinforced nylon (GRP). ID=40, OD=50, IL=80mm.
I did a few tests at high pressure: first cell broke at 13 bar, second
one at about 2.5 bar. Then I realised that this happens because of too
fast cooling. The third cell survived 35 bar, the forth cell is the final
make.
The cell #4 is made of a tube and two cups with threaded connections
(assembled with Stycast-2850FT). I also wrapped it with fishing line to
make walls more ridgid (not sure how useful it was).
start making outer cell N1, 24.07.2020
pressure test N1, 09.09,2020
cell broke at 13bar
parts of outer cell N2
cell N2 broke at 2.5 bar, now it's clear that cooling was too fast
cells N1 .. N4, 3.12.2020.
mixing chamber flange, coil former for heat switch magnet, Nb shield, cell support, 25.09.2020
Heat switch
Heat switch is a piece of aluminium inside a magnet. When magnetic
field is off it's superconductive (low heat conductivity) when field is
on it's normal (high heat conductivity).
An important parameter of a heat switch is resistance in normal state
- small resistance means good thermal conductance. We use pure aluminium
and pure annealed silver. It's not trivial to make a good contact between
aluminium and silver: one should avoid both aluminium oxide and mutial
diffusion of metals at the interface. There are many methods how to make
the contact. In Lancaster spot-welding is used. Silver wire is heated by
graphite electrode and pushed into aluminium. The process is fast (~1s)
and mutual diffusion of metals is small. Best heat switches have
resistance about 10 nOhm, bad heat switches - above 10 uOhm. This one is
about 2 uOhm/wire, the bottleneck is thin silver wires.
The heat switch is done as a pair of discs connected with a
cylindircal leg. This is done to avoid direct path between silver wires
and reduce possible heat transfer along vortices in superconductive
state. The final version has 6 cuts on the top disk and 8 cuts on the
buttom one, to separate all wires (we want to disconnect cells from each
other) and reduce eddy current heating when changing magnetic field.
spot welder for making heat switch
inside
graphite welding tips
machining Al for heat switch
test welding
measuring resistance
making cuts in the heat switch, 24.12.2020
top side
bottom side
heat switch with welded silver wires; mixing chamber flange
making the heat switch magnet
heat switch magnet
Heat exchangers for the mixing chamber
To transfer heat from silver wires to the mixing chamber of dilution
refrigerator we use heat exchangers made of sintered silver powder.
Silver powder is pressed in a form and then quickly heated to ~150C to
sinter silver particles. Higer temperature or longer heating results in
degrading of surface area. One heat exchanger contains 6g of powder and
has 25-30 m^2 area.
silver wires
spot-welding machine
wires welded to silver foils
annealing silver parts
silver powder
form for making sinters
making sinters
sinters wrapped in paper
how it looks at the end
Nuclear stage
1mm thick annealed copper plates covered with 0.1mm layer of silver
sinter.
copper plates for the nuclear stage, 12.11.2020
making bevel on one side, rough surface, side cuts
annealing
silver covering
form for making sinters and cell for measuring surface area
spreading powder in the form
baking
plates covered with sinter
welding pairs of plates together
welding 4 pairs together in zig-zag way
more plates
filling lines for inner cells wrapped around nuclear stege blocks
Inner cells
Two paper+Stycast boxes with 16 nuclear stage plates in each. Aegogel sample in
the cell #1. Each cell contains three vibrating wires: 127um tantalum wire, 4.5um
NbTi wire, 0.45um NbTi wire.
paper boxes
spacers
both cells, aerogel sample
measuring surface area of aerogel
measuring surface area of paper spacers
tantalum vibrating wire
glueing tantalum wires
tantalum wires inside cells
4.5um wire
4.5um wire under microscope
glueing 4.5um wires
assembling both cells, nuclear stage plates, filling lines
closing cell cover
inner cells with all nuclear stage plates
test how inner cells fit the outer cell
glueing 0.45um wire
glueing tantalum wire for the outer cell
bottom part of inner cells
top part of inner cells; all leads are soldered
upper flange of the cell
NMR thermometer
In this cell I wanted to play with copper NMR thermometers (and
replace copper with platinum later, if everything works). I made four
copper probes, RF coils, and NMR solenoid. The solenoid was located in a
gap between two niobium shields. Unfortunately it's very hard to get
homogeneous field in this configuration (it's too sensitive to exact
dimensions of the coil system). I found CW NMR line from copper, but it
was too wide. NMR solenoid was used later to protect heat switch Nb
shield from strong field of the main magnet.
Probes are made of high-purity annealed copper to avoid quadrupole
intrinsic field (annealing is not that important for Pt) and to increase
thermal conductivity. Thin foils are used to reduce skin effect and
to decrease eddy current heating by RF field.
2mm-wide foil stripes (0.1mm copper) for making NMR probes
24 foils are welded together
pressing to ~2mm thickness
after grinding
cut one end and separate foils
probes after annealing
paper between foils
probes are ready
probe under microscope
RF coils
making NMR solenoid
a nice coil-winding machine made by Roch S.
the solenoid and niobium shield
Assembling the cell
wires from inner cells go to NMR thermometers inside thin-wall GRP tubes
heat switch magnet
place for NMR thermometers
GRP holders for cell filling lines
GRP holder for RF coils
welding silver wires between cell and heat switch
welding NMR thermometer probes
NMR thermometers
probes should not touch RF coils
heaters (Eureca wire)
cell before installing to the cryostat
cell on the cryostat
wires are connected
niobium shield is on the place
fixing leaks in the cell, 06.2021-01.2022
Between spring 2021 and spring 2022 we found a fixed a few leaks
in the dilution refigerator and the cell:
- Bad cone on the cell flange.
- Leak in the step heat exchanger #2. A cold leak which finally
opened at room temperature.
- A very bad cold leak in the top flange of the cell. We did many
attempts to fix it by covering all cell with Stycast. Finally we have
found that our 24LV Stycast catalyst was bad, only after that we managed
to fix the leak.
- Crack in the mixing chamber which appeared during leak tests of the cell.
leak test with liquid nitrogen, 10.2021
separating parts of the cell
upper part of the cell is filled with Stycast - no result
cutting cell from the heat switch
machining the cell
removing wire isolation
new cell holder
glueing
welding cell to heat switch
crack in the mixing chamber
cell in the cryostat, 12.2021
cover the whole cell with Stycast, leak is still there
new heaters
filling lines
pressure gauge
testing Stycast; one sample has a "bad" surface
Cell after explosion, 06.2022
After sucsessful experiment in April-May 2022 the cell has exploded
because of a fault of a power supply.